ERP ModuleLogistics
Picking Workflow
The picking process from start to finish
Picking Workflow
Step-by-step guide to the picking process.
Picking Process
Step 1: Get Picklist
- Go to Logistics > Picklists
- Find assigned picklist
- Or claim available picklist
- Click Start Picking
Step 2: Navigate to Location
For each item:
- View location (e.g., A-01-03)
- Go to that location
- Locate the product
Step 3: Pick Item
- Verify product
- Pick requested quantity
- Confirm pick:
- Scan barcode, or
- Click confirm
Step 4: Handle Issues
If problems occur:
| Issue | Action |
|---|---|
| Wrong location | Report discrepancy |
| Short quantity | Pick available, note shortage |
| Damaged item | Skip, report damage |
| Product not found | Mark not found |
Step 5: Complete Picklist
After all items:
- Review completion status
- Confirm any exceptions
- Click Complete Picking
- Deliver to packing area
Picking Methods
Paper Picking
Traditional method:
- Print picklist
- Pick with paper
- Enter confirmations after
Mobile Picking
Using mobile device:
- Open mobile app
- Scan and confirm in real-time
- Updates immediately
Voice Picking
Hands-free operation:
- Audio instructions
- Voice confirmation
- Maximum efficiency
Handling Shortages
Partial Pick
When not enough stock:
- Pick available quantity
- Mark shortage on picklist
- System updates order
- Remaining back-ordered
Substitutions
If allowed:
- Identify substitute product
- Request approval
- Pick substitute
- Document substitution
Picking Performance
Metrics Tracked
| Metric | Description |
|---|---|
| Units per Hour | Picking speed |
| Accuracy | Correct picks |
| Completion Time | Time to complete |
| Exceptions | Issues encountered |
Performance Targets
| Level | UPH | Accuracy |
|---|---|---|
| Standard | 50 | 98% |
| Good | 75 | 99% |
| Excellent | 100+ | 99.5% |
Best Practices
Efficiency
- Follow optimized path
- Batch similar locations
- Report location issues
Accuracy
- Verify products carefully
- Confirm quantities
- Report discrepancies
Safety
- Use proper equipment
- Follow handling guidelines
- Report hazards